Digirob Processor

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For Handling and Moving Products and Items in
the Production Line

Digi Robotics is providing Full Package Solutions by combining different models of Robots and Machines and technologies to develop the current Production Lines to achieve the High Speed, Quality, Safety, with Automation condition to reduce the Manpower, Breakdowns and guarantee the 24/7 Production time.Repeated Productions Process and Steps which requires Minimum Skilled Labors to move objects or Items around, is highly researched and attempted find out solutions for the customers requirements. Additionally, solutions are designed based on jobs which requires hard conditions of work dealing with extreme high temperature or dangerous Fumes or Gasses that might come out during the process.

The specifications of the robots in such cases is designed as per to requirements.

Omnimove

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Mobile heavy-duty platforms, transport systems for internal logistics
or flexible production assistants

Omnimove
• A neologism of omnidirectional movement
• Describes the drives characteristics
• enables unlimited maneuverability
• Allows movements ( longitude , cross , diagonal)

Key Features

• Unlimited Maneuverability
• Reduction of logistic area ( – more production area)
• No special floor preparation ( standard concrete)
• No wear of the floor
• Move large-scale components safely and conveniently up to 90 Tons
• Available in different Sizes and Payloads
• Utmost precision and simple operator control

Specifications

Digi Robotics Omnimove 415

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Mobile heavy-duty platforms, transport systems for internal logistics
or flexible production assistants

Omnimove 415 – 3000 Omnimove 415 – 8000 Omnimove 415 – 12000 Omnimove 415 – 16000 Omnimove 415 – 20000
Height (suspension fully extended) 415 mm 415 mm 415 mm 415 mm 415 mm
Payload 3000 kg 8000kg 12000 kg 16000kg 20000 kg
Length 2400 mm 3200 mm 3200 mm 4000mm 4800m
Width 1700 mm 1700 mm 2200 mm 2200 mm  2200 mm
Weight *approx* 3000 kg 4000 kg 6000 kg 7000 kg  8000 kg
Number of wheels 4 8  12 16 20
Wheel diameter 375 mm 375 mm 375 mm 375 mm 375 mm
Maximum surface compression (wheel on floor) 11 N/m² 11 N/m² 11 N/m² 11 N/m² 11 N/m²
Independent wheel suspension (height compensation) ±15 mm ±15 mm ±15 mm ±15 mm ±15 mm
Travel speed (unladen) 0.1 to 3.0 km/h 0.1 to 3.0 km/h 0.1 to 3.0 km/h 0.1 to 3.0 km/h 0.1 to 3.0 km/h
Positioning accuracy (standard) ±5 mm ±5 mm ±5 mm ±5 mm ±5 mm
Number of high-performance lead batteries 4 8  12 16 20

Digi Robotics Omnimove – 650

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Mobile heavy-duty platforms, transport systems for internal logistics
or flexible production assistants

Omnimove 650 – 7000 Omnimove 650 – 15000 Omnimove 650 – 25000 Omnimove 650 – 35000 Omnimove 650 – 45000
Height (suspension fully extended) 650 mm 650 mm 650 mm 650 mm 650 mm
Payload 7000 kg 15000kg 25000 kg 35000kg 45000 kg
Length 3000 mm 4200 mm 4800 mm 6000mm 7200mm
Width 1700 mm 1700 mm 2200 mm 2200 mm  2200 mm
Weight *approx* 4000 kg 7500 kg 10000 kg 12500kg  15000 kg
Number of wheels 4 8  12 16 20
Wheel diameter 575 mm 575 mm 575 mm 575 mm 575 mm
Maximum surface compression (wheel on floor) 7.5 N/m² 7.5 N/m² 7.5 N/m² 7.5 N/m² 7.5 N/m²
Independent wheel suspension (height compensation) ±25 mm ±25 mm ±25 mm ±25 mm ±25 mm
Travel speed (unladen) 0.1 to 3.0 km/h 0.1 to 3.0 km/h 0.1 to 3.0 km/h 0.1 to 3.0 km/h 0.1 to 3.0 km/h
Positioning accuracy (standard) ±5 mm ±5 mm ±5 mm ±5 mm ±5 mm
Number of high-performance lead batteries 4 8  12 16 20

Digirobotics Bag Bot

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1 Million Tons of Bags are being handled manually per year in a large airport (ca. 50 Mio Pax/y) like Dubai, Amsterdam, Singapore or Denver. One bag handler typically loads 400 bags per shift

BAGGAGE LOADING CELL: PERFORMANCE

• Loading units: – AKE, AKH, AKN, DPE – various carts – configurable – extendible
• Filling degree: – 80-90% (containers) – 100% (carts)
• Bags: 50 kg 100 x 95 x 80 cm all conveyable bags
• Performance: – tech. cycle time: 15s – up to 200 bags/hour

BAGGAGE LOADING CELL: BAG SCANNER

•Bag Measurement
•Determination of shape, size, position and orientation of next bag, using 2 synchronized IR Laser Scanners
•Determination of bag volume:
•Bounding Box
•Real Volume
•Label-Clipping

BAGGAGE LOADING CELL: ROBOT

• Standard 6-axis-industry robot:
• used in huge number is various industries for many years excellent reliability, repeatability, precision in heavy production environments
• enhanced applicability through use sensor / vision technologies
• 7th axis for increased flexibility during take-over

BAGGAGE LOADING CELL: ULD SCANNER

• Measurement of load status after each loading cycle:
• positioning result not (exactly) predictable, as bags may sink in, slide, tilt, …

BAGGAGE LOADING CELL: BENEFITS (I)

Efficiency & Cost Reduction:
• Throughput per baggage handler increases: by a factor of 2.5 – 3.5
• Operational cost per bag decreases: typical example: 0.70 $ (manual) 0.30 $ (automated)

Health & Ergonomics:

• Workplace regulation (e.g. EU 90/269/EWG)
• Reduced physical stress for workers

reduced indirect cost (sick days, early retirement)

availability of staff / demographic evolution of workforce

• acceptance by employees / workers’ council

Space Consumption:

• Reduction of 60% – 70% per throughput