PaintBot

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corporation with KUKA – Germany, DigiRobotics Company is Proud to introduce the 1st Robotic Painting Solutions for Big and Medium Size Companies of Cars, Furniture and Interior Decoration Companies


THE ULTIMATE ROBOTIC PAINTING SOLUTIONS:

In corporation with KUKA – Germany, DigiRobotics Company is Proud to introduce the 1st Robotic Painting Solutions for Big and Medium Size Companies of Cars, Furniture, Interior Decoration Companies with the following specifications and Features:

  • DigiRob KR210P with Arm Reach of 2.7m or DigiRob KR120 with Arm reach of 3,9m.
  • A various options of the Spray Guns for all kind of Primers, Paints and with 4 Different Guns so you can Paint 4 different colors at the same time.
  • With an Option of Adding up a Sand Blast Grinding Head for Smooth service before the Paint or Polishing Head as well after the paint.
  • We can provide it with the Full Painting Booth includes the Drying, Exhaust and Ventilation System.
  • Also we can add an Auto Paint Mixer System to complete the Production Line.
  • We have Full Software Solution to Design All kind of Jobs and Simulate it before the Painting job start to confirm the Final Result and the Design before the jobs starts.
  • Also we can provide you with a Library for all the Cars Models 3D Designs to make your work easier.
  • We have Also 3D Laser Scanner to Scan All kind of Cars Old, New, Modified and Crashed to get the exact design and colors.
  • We can provide working areas up to 2.7×2.7x14m (Width, Height, and Length) to cover all sizes of Cars, Trucks, and Buses.
  • Full Automatic and Computerized Control System from A-Z to guarantee the speed, the high quality and less Labor Cost.

WHY DIGIROB PAINTER:

  • High Speed of Production.
  • High Quality of the Painting Job.
  • Much Lower Wastage.
  • Constant Layers of Paint all around the Car.
  • More Environmental Friendly System.
  • Less Manual Process.
  • Reduce the Skilled People Requirements.
  • 24/7 Running System with the Minimum Manpower Requirements.
  • Same Painting and Colors Quality for All the Companies Cars if they have many and need the same designs.

DIGIROB PAINTER DGRT270 / DGRT390 SPECIFICATION:

 Robot Model: Robot KUKA KR Quantic (Germany).
 Controller: KRC4 Controller with Smart-Pad.
 System: Delcam Powermill 7 Axis & Robot Interface (UK).
 Painting Gun: Multi-Functional Painting Guns for Primer, Paint, Fiber Glass
 Paint Mixer: Automatic Paint Mixer.
 Working Area: 2700 mm x 2700 mm x 2700 mm / 3900mm x 3900mm x 3900 mm
 Rotary table: 1000KG Plywood with co-ordinate motion system
 Max. Speed: 2250 mm/s
 Applications: Cars, Furniture, Decoration Painting
 Network: TCP / IP
 Weight: about 1500KG
 Integration: Includes cell design, configuration set up, wiring and testing prior to delivery
 Option:

    • Linear Rack of 3m or 5m or 7m.
    • High precision aluminum worktable 25mm for use with vacuum with variable Working Areas.
    • Artec EVA 3D Laser Scanner.
    • KUKA KR120 for Longer Arm Reach of 3900mm x 3900mm x 3900mm

DigiRob Laser

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Cutting with the aid of a laser beam is a thermal cutting process that is used primarily with plate-shaped materials. It enables precise and fast processing, even in the case of complex outlines and low minimum batch sizes.


In laser cutting, the focused laser beam is absorbed at the front of the kerf, applying the energy required for cutting. At the same time, gas protects the focusing optics against vapors and spatter, and removes debris from the kerf.
DigiRob Laser DGRL270F / DGRL390FMore streamlined, stronger, faster and considerably more versatile: that’s the new KUKA QUANTEC robot series. Our extensive range of models with optimal payload and reach intervals paves the way for totally new automation solutions.
With 16 basic robot types, various special models and versatile mounting options, the four product lines – pro, extra, prime and ultra – are ushering in the standard of the future. The KR 210 R2700 prime robot is also available as the special variant Foundry (F) for environments with a high degree of fouling and high temperatures. Furthermore, all robots of the KUKA QUANTEC series have the same connection dimensions for tools and the same footprint. The advantages: maximum flexibility and versatility.Advantages at a Glance

  • Application adjusted beam quality
  • High flexibility (Operation of up to 4 optional fibers) beam splitting
  • High Absorption in metallic materials. Virtually maintenance free
  • Industrial design IP 54 . Tele service module
  • Network compatible. High Electrical efficiency
  • Highest availability. Integrated scanner control

ROFIN FL 010 Multi-Mode FFC/FFS

Technical Data
Nominal Power 1000 W
Power Range 10-100%
Laser Beam quality at collimator ≤ 2.5 mm x mrad for 50 μm fiber
Excitation Laser diodes
Fiber Delivery System
Interface QBH/QD
Diameter ≤50 μm
Accessories (Alternative) Accessories (Alternative)
Electrical Consumption
Voltages 3 x 230/400V ± 10% or 3 x 277
at nominal power Approx. 3.7kW
Cooling 2.7 kW
Options Handheld (Touch Screen), Fiber- Fiber-Coupler, Fiber- Fiber-Switch,
Energy share, Fieldbus-interface, Scanner Control,
Casters, Customers specific color, Climate Control Unit (CCU), Emergency Stop Button.

 

Technical Data
Nominal Power 2000 W
Power Range 10-100%
Laser Beam quality at collimator ≤ 5 mm x mrad for 100 μm fiber
Excitation Laser diodes
Fiber Delivery System
Interface QBH/QD
Diameter ≤100 μm
Accessories (Alternative) Collimator, Focusing optics, Cross-Jet
Electrical Consumption
Voltages 3 x 480V ± 10% 50/60 Hz; PE
at nominal power Approx.6.6 kW
Cooling 4.6 kW
Options Handheld (Touch Screen), Fiber- Fiber-Coupler, Fiber- Fiber-Switch,
Energy share, Fieldbus-interface, Scanner Control,
Casters, Customers specific color, Climate Control Unit (CCU), Emergency Stop Button.

DigiRob Laser DGRL270F / DGRL390F Specifications

Robot Model Robot KUKA KR Quantic (Germany).
Controller KRC4 Controller with Smart-Pad.
System Delcam Powermill 7 Axis & Robot Interface (UK).
Spindle Rofin Fiber Laser 1000Watt
Working Area 2700 mm x 2700 mm x 2700 mm / 3900 mm x 3900 mm x 3900 mm
Rotary table 1000 KG Plywood with co-ordinate motion system
Max. Speed 2250 mm/s
Applications Steel, Aluminium, Copper
Network TCP / IP
Weight about 1500 KG
Integration Includes cell design, configuration set up, wiring and testing prior to delivery
Option 1. Linear Rack of 3m or 5m or 7m.
2. High precision aluminium worktable 25mm for use with vacuum with variable Working Areas
3. Artec EVA 3D Laser Scanner.
4. External Rotary Table: 2000KG Plywood with coordinate motion system
5. KUKA KR120 for Longer Arm Reach of 3900mm x 3900mm x 3900mm

4 – The new DigiRob Plasma DGRP270 / DGRP390 Mechanized Cutting Package

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The PowerCut® 900 is a multipurpose 60 amp plasma cutting system for mechanized cutting. The PowerCut® 900 uses ESAB’s Smart Plasma concept to provide a plasma cutting console that is ideal for a variety of mechanized cutting…

The PowerCut® 900 is a multi-purpose 60 amp plasma cutting system for mechanized cutting. The PowerCut® 900 uses ESAB’s Smart Plasma concept to provide a plasma cutting console that is ideal for a variety of mechanized cutting applications. Equipped with the patented PT-37 torch, the PowerCut® 900 cuts up to 1/2” inch mild steel using air as the plasma and shielding gas. Utilizing a blow-back start and an electronically controlled pilot arc the Powercut® 900 sets a new standard for starting reliability, cutting characteristics and consumable life.

Features:

  • Utilizes a “drawn arc” to initiate the cut which eliminates high frequency interference from the starting circuits.
  • Electronically controlled pilot arc provides for consistent starting and longer consumable life.
  • High operating voltages are ideal for demanding mechanized cutting applications.
  • Includes a full CNC interface with Arc Voltage Height Control support.
  • Built in line conditioner protects against damage from power line noise and spikes even with poor quality power.
  • Digital Readout Display shows help codes to assist in troubleshooting errors and minimizing downtime.
  • Automatic fan control only runs the cooling fan when necessary, conserves energy and reduce dust and dirt inside the console.
  • Built-in power line conditioner protects against damage from power line noise and spikes even with poor-quality power.

ESAP PowerCut 900 Specifications

3 Ph Output 60 Amps @ 125V – 60% Duty Cycle
3 Ph Input 208/230 VAC 60 Hz, 28/23 A400 VAC 50/60 Hz, 14A460 VAC 60 Hz, 12 A
Cutting Capacity Cuts up to 1/2” (13 mm)
Dimensions 12.7”W x 14.9”H x 24.8”D (322mm x 379mm x 630mm)
Weight 78 lbs (35.4 kg)
Min.Air requirements 500 cfh @ 90 psig (236 l/min @ 6.2 bars)

DigiRob Plasma DGRP270 / DGRP390 Specifications

Robot Model Robot KUKA KR Quantic (Germany)
Controller KRC4 Controller with Smart-Pad
System DelcamPowermill 7 Axis & Robot Interface (UK)
Power Cut Esab PC 650Watt
Working Area 2700 mm x 2700 mm x 2700 mm / 3900 mm x 3900 mm x 3900 mm
Rotary table 1000 KG Plywood with co-ordinate motion system
Max. Speed 2250 mm/s
Applications Steel, Aluminum, Copper
Network TCP / IP
Weight about 1500 KG
Integration Includes cell design, configuration set up, wiring and testing prior to delivery

Option

1. Linear Rack of 3m or 5m or 7m.
2. High precision aluminium worktable 25mm for use with vacuum with variable Working Areas.
3. Artec EVA 3D Laser Scanner.
4. External Rotary Table: 2000KG Plywood with coordinate motion system.
5. KUKA KR120 for Longer Arm Reach of 3900mm x 3900mm x 3900mm.

5 – The New DigiRob Welding DGRW270 / DGRW390

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ESAB’s Aristo U82 robot package is a complete set of welding equipment and consumables based on ESAB’s latest digital power source technology


The Ultimate Welding Technology for Robots :ESAB’s Aristo U82 robot package is a complete set of welding equipment and consumables based on ESAB’s latest digital power source technology. The package consists of :

  • The Aristo™Mig 5000iw inverter or ESABMig 4002, 5002 or 6502 choppers.
  • The Aristo U82 control unit with SAT synergic lines or The Aristo W82 interface for different robot brands.
  • The Robofeed 3004w ELP encapsulated wire feeder with up to 30 m/min. wire feed speed.
  • Cable packages.
  • The Marathon Pac bulk drum with robot quality welding wire and optional bobbin holder.
  • The robot package can be installed to enable SAT welding on newly built robots, but also for retrofit of existing installations.

DigiRobWelding DGRW270 / DGRW390 Specifications

Robot Model Robot KUKA KR Quantic (Germany)
Controller KRC4 Controller with Smart-Pad
System Delcam Powermill 7 Axis & Robot Interface (UK)
Power Cut Esab Aristo 4000i/Esab Aristo 5000i
Working Area 2700 mm x 2700 mm x 2700 mm / 3900 mm x 3900 mm x 3900 mm
Rotary table 1000 KG Plywood with co-ordinate motion system
Max. Speed 2250 mm/s
Applications Steel, Aluminium, Copper, Iron
Network TCP / IP
Weight about 1500 KG
Integration Includes cell design, configuration set up, wiring and testing prior to delivery

Option

1. Linear Rack of 3m or 5m or 7m.
2. High precision aluminium worktable 25mm for use with vacuum with variable Working Areas.
3. Artec EVA 3D Laser Scanner.
4. External Rotary Table: 2000KG Plywood with coordinate motion system.
5. KUKA KR120 for Longer Arm Reach of 3900mm x 3900mm x 3900mm.

Omnimove

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Mobile heavy-duty platforms, transport systems for internal logistics or
flexible production assistants

  • A neologism of omnidirectional movement
  • Describes the drives characteristics
  • Enables unlimited maneuverability
  • Allows movements (longitudinal , cross , diagonal)

Key Features:

  • Unlimited Maneuverability
  • Reduction of logistic area (more production area)
  • No special floor preparation (standard concrete)
  • No wear of the floor
  • Move large-scale components safely and conveniently up to 90 Tons
  • Available in different Sizes and Payloads
  • Utmost precision and simple operator controls

Specifications

Digirobotics Omnimove 415

  Omnimove 415 – 3000 Omnimove 415 – 8000 Omnimove 415 – 12000 Omnimove 415 – 16000 Omnimove 415 – 20000
Height (suspension fully extended) 415 mm 415 mm 415 mm 415 mm 415 mm
Payload 3000 kg 8000kg 12000 kg 16000kg 20000 kg
Length 2400 mm 3200 mm 3200 mm 4000mm 4800m
Width 1700 mm 1700 mm 2200 mm 2200 mm  2200 mm
Weight *approx* 3000 kg 4000 kg 6000 kg 7000 kg  8000 kg
Number of wheels 4 8  12 16 20
Wheel diameter 375 mm 375 mm 375 mm 375 mm 375 mm
Maximum surface compression (wheel on floor) 11 N/m² 11 N/m² 11 N/m² 11 N/m² 11 N/m²
Independent wheel suspension (height compensation) ±15 mm ±15 mm ±15 mm ±15 mm ±15 mm
Travel speed (unladen) 0.1 to 3.0 km/h 0.1 to 3.0 km/h 0.1 to 3.0 km/h 0.1 to 3.0 km/h 0.1 to 3.0 km/h
Positioning accuracy (standard) ±5 mm ±5 mm ±5 mm ±5 mm ±5 mm
Number of high-performance lead batteries 4 8  12 16 20

 

Digirobotics Omnimove – 650

  Omnimove 650 – 7000 Omnimove 650 – 15000 Omnimove 650 – 25000 Omnimove 650 – 35000 Omnimove 650 – 45000
Height (suspension fully extended) 650 mm 650 mm 650 mm 650 mm 650 mm
Payload 7000 kg 15000kg 25000 kg 35000kg 45000 kg
Length 3000 mm 4200 mm 4800 mm 6000mm 7200mm
Width 1700 mm 1700 mm 2200 mm 2200 mm  2200 mm
Weight *approx* 4000 kg 7500 kg 10000 kg 12500kg  15000 kg
Number of wheels 4 8  12 16 20
Wheel diameter 575 mm 575 mm 575 mm 575 mm 575 mm
Maximum surface compression (wheel on floor) 7.5 N/m² 7.5 N/m² 7.5 N/m² 7.5 N/m² 7.5 N/m²
Independent wheel suspension (height compensation) ±25 mm ±25 mm ±25 mm ±25 mm ±25 mm
Travel speed (unladen) 0.1 to 3.0 km/h 0.1 to 3.0 km/h 0.1 to 3.0 km/h 0.1 to 3.0 km/h 0.1 to 3.0 km/h
Positioning accuracy (standard) ±5 mm ±5 mm ±5 mm ±5 mm ±5 mm
Number of high-performance lead batteries 4 8  12 16 20